Georg tram project is a new substation order recently accepted by engineering company. The trolley is mainly used for industrial robots to clamp silicon steel sheets, put them on Georg line trolleys, and then process them with imported high-quality cold-rolled high-permeability crystals to manufacture iron cores in dry-type transformers.
Due to the high product quality requirements, the new substation adopts the production drawings of Georg line cars in Germany. When I touched the drawings, all the employees, including the manager, were dumbfounded. We are not familiar with the Chinese characters above. Look carefully, it's not English, it's German! Not to mention the engineering project department, I'm afraid few people in the whole group know German.
Looking at everyone's faces, General Manager Zhao Ping waved his hand and said, "What are you afraid of? Although we don't know German, don't we still have drawings? Aren't there Arabic numerals on the drawings? We always know pictures and always know Arabic numerals! " One sentence made everyone laugh.
As the saying goes, "soldiers will threaten him, that is the courage of soldiers." Under the leadership of the leaders, technicians and workers slowly groped together. Some use paper to slowly fold out the bent parts, some draw unclear part drawings one by one, and some even ask a friend who knows German to translate the technical requirements word by word. In the end, everyone thoroughly cracked every part and every technical requirement on the drawing.
Knowing the drawings is the first step in Wan Li. What matters is how to process the product. Because the original drawing is a German drawing, the parts processed are all designed according to the industrial conditions in Germany at that time. Therefore, we are temporarily unable to handle individual parts. For example, there is a folding piece. The German side means to bend the 6mm steel plate five times and then weld it. However, with the current technology of our engineering company, it is difficult to achieve, and the construction period once stagnated. At this time, the engineering company once again organized workers to hold a meeting to study and brainstorm. At the meeting, Lu Shitou suggested that as long as the necessary bearing capacity is achieved, parts that can be bent four times can be used instead of parts that cannot be bent five times. Everyone shines at the moment and operates immediately. Sure enough, the four curved parts that have been tried out are really good!
In the production, the German side suggested that we use the beams and brackets they have already processed for assembly. That would be much more convenient for us, but we didn't agree, for the simple reason that the materials they processed were too expensive. Therefore, Chen Xiucai, the deputy manager, and the technician conducted detailed strength inspection and cost accounting respectively. The results show that the beams and brackets bent with ordinary steel plates can completely meet the requirements on the drawings, and the cost can be saved by using ordinary materials by nearly 5,000 yuan. Why not?
During the production period, the company checks up and down, and strictly checks the weld between each steel plate to make the weld beautiful and clean. The verticality, parallelism and symmetry required by the drawings are strictly measured to ensure accuracy. Due to the strict inspection, many workers complained, and some people privately said, "As for it? A table with silicon wafers, what is the lack of 10 mm 8 mm? " After the manager knew it, he criticized at a morning meeting: "Don't underestimate the deviation of a few millimeters. As the ancients said, a slip of the foot makes an everlasting regret. If we deviate by a few millimeters, the next process will deviate by a few millimeters, and hundreds of processes will come down. Where is the deviation? " After listening to his words, many people bowed their heads and their complaints quickly vanished.
65438+1October 30th, which is the delivery date of the Georg line car. Looking at the basically completed Georg line car, the employees have mixed feelings. From the beginning of accepting the task to the completion of the task now, we have encountered too many difficulties and setbacks. Every stumbling seems fatal, but we are here and the product is about to be delivered.
This reminds me of the poem in Lin Zexu's Feeling of Walking Out of Jiayuguan: "Who said it was never safe? When I turned around, I only saw a grain of mud." Yes, what a difficult road. Looking back, isn't it still a mass of mud?
(This article was written on 20 1 1 year1year1October 26th, and the production project of the discharge trolley of the new substation bridge grid line will be completed soon. )
Second, the "former site" is the former site of Bloompan South Factory.
In the early winter in the northland, the chill attacks people, and thin snowflakes fall in the factory area of TBEA. Dozens of workers are busy on the scaffolding in blue overalls on the greenhouse site of the south factory of the new transformer factory. Sweat turns into plumes of steam when it meets cold air, and floats over the construction site like smoke. This is the shed construction site of the south factory of the new substation of the engineering company.
At the end of this year 10, the engineering company successfully won the bid for the greenhouse project in the south factory area of the new substation, and the construction site was located in the packaging workshop of the south factory area of the new substation.
It can be said that from the beginning of the project, there were many difficulties.
The first is the shortage of manpower. Among the three teams in the project, the box-type substation group is busy with the work of the East Hope box-type substation. Some members of the project team are working on the construction of the temporary office area of the third phase of the silicon industry, and the rest are working on the installation of the cast iron platform in the welding workshop of the new substation building.
This project is only taken over by the second engineering group, which has high morale. Every morning, they started the construction early, found someone to deliver the meal at noon, and just finished eating for less than five minutes, they threw themselves into the intense project. When asked if they have a rest at noon, they always say, "You are all so young, what are you resting for!" " "I have confidence in my eyes to ensure that the construction period is completed ahead of schedule.
It will snow in mid-October in Xinjiang 165438+ 10, and the construction difficulty will be greatly increased. We must race against time to finish the project before it snows. Compared with the workshop of the engineering company, the construction site is relatively far away, which makes it difficult to transport many materials. At this point, Master Liu volunteered to stand up: "If you have any work, send a forklift to pick me up, and I will be on call." Therefore, we can often see that whenever everyone goes to eat at noon, Master Liu happily drives a forklift to feed the South Factory.
As the saying goes, "One misstep makes an everlasting regret." The drawings given to us by the new substation are square steel used to build front and rear walls with different heights on a flat land, but we actually measured them at the construction site, which is not the case at all. The flat ground in the picture is actually a slope, and the square steel frames with different heights almost make the ceiling of the greenhouse fluctuate like the sea. What shall we do? Without square steel, the following projects would be impossible, and we can't avoid them at all. At this time, Chen Xiucai, the assistant manager, determined the length of each square steel by measuring the field height of each square steel with a level meter.
165438+ 10 in the cold weather, the surface of the pure iron shell was extremely cold, and my hands felt tingling. But manager Chen forgot all this. He adjusted the lens, measured the height, recorded it on paper, then quickly picked it up and moved it to the next point for survey and recording. Finally, all these 30 points were measured one by one, and the height of square steel was accurately marked.
With the arrival of cold air, it is getting colder and colder outdoors, and the cotton-padded clothes on the workers on the construction site have long been frozen. But they gave full play to their wisdom and even held a singing contest. First, the team leader started: "Long hair, black eyes …" "Oh, no, you can't. Look, your singing is out of tune, and your tongue is crooked with cold, haha. " Funny songs and laughter drove away the cold, and the workers worked harder. ...
These are the workers of the engineering company, who have ensured the efficient completion of the project with optimistic working attitude and dedication.
Although the factory is dying at this time, the "four special" flowers of the engineering company have bloomed in every corner of the factory, and the fragrance is overflowing and enduring!
(This article was written on1October 23rd 20 1x, 165438. Under the severe winter in Saibei, the main body of the color board house in the waste station has been basically completed and is being caving. )
Three. Days of Silicon Industry —— A Record of Project Group 1 of Engineering Company
Walking 80 kilometers along Changji-Fukang Highway, you can see rows of unfinished greenhouse skeletons on the desolate Gobi Desert, which is the construction site of TBEA Silicon Industry Phase III raw material greenhouse.
When the citizens of changji city have taken off their heavy cotton-padded clothes and put on comfortable and convenient wool T, the cold current is still raging here. Right here, there are such a group of people who wear cotton-padded clothes and trousers, or carefully weld channel steel on scaffolding; Or carefully put a square tube on the embedded part; Or swing a sledgehammer in the wild and smash the pile in full swing. They are workers in the project team of Changji Electric Branch Engineering Company, and they have added a lot of vitality to the quiet and desolate Gobi.
At nine o'clock in the morning, when many people who go to work in the city are waiting for the bus in the street with yawns, the workers of the project team have finished breakfast, dressed neatly and walked into the construction site happily.
On the Gobi desert in the early morning of early spring, the cold wind is biting. A cold wind blew, and team member Xiao Feng couldn't help shivering. Yang, the team leader, came over and pulled the unstressed neckline for him, laughing and scolding: "Young man, this can't be done."
After a cold night, the scaffolding on the construction site is already freezing cold, and climbing with gloves feels chilly. In addition, they are all cotton-padded clothes and trousers, which inevitably seem awkward. But when they climbed to the top of the scaffold and held the welded handle line, they became as agile and keen as knights on war horses.
At this moment, the sun has risen, but I don't feel a trace of warmth. Maybe people who work in the city are sitting at their desks at the moment, making a cup of coffee and planning their work for the day. But on this construction site, not to mention hot coffee, even a cup of hot water is an extravagant hope, and there is only a busy schedule here.
If we must find a warmer place, we must build a big stove on the construction site to keep warm. This stove is placed in the center of the construction site, made of an old iron drum, with the lid removed and coal in it, which has been burning. If you can't stand the cold working on scaffolding, you should come down to warm yourself by the stove and continue working later.
The most difficult thing to do in greenhouse project is to manage it. A whole square pipe weight of 100* 100*6㎜ 106 kg. Because of the soft land on the site, it is not suitable for crane operation at all, and it must be carried by a group of engineers on the roof of 4 meters high. At first, everyone turned pale. After all, it is very tiring to carry the square pipe, but it is really tiring and dangerous to climb up and down the shelf after carrying it.
Seeing this embarrassment, Team Leader Yang didn't say much. He took the lead in tying the square pipe with a rope, and led four people. At first, he was lucky, then suddenly lifted it, shouted his song, and threw his hat on the ground. As a result, several people worked together, and one end of the square pipe was slowly lifted, getting closer and closer to the height of 4 meters. At this point, team leader Yang's face was red, but he didn't give up at all. He shouted "1, 2, 3 ..." and tried to push the last piece onto the roof. "The village looks at the village, the households look at the households, and the members look at the cadres." Under the personal leadership of Captain Yang, everyone's enthusiasm was stimulated, and the physical strength of the players was greatly saved by adopting the method of personnel rotation.
At noon, the workers packed their tools and hurried to the silicon canteen. While eating, the team leader thought about the afternoon construction plan, while the team members ate and leaned against the heating of the silicon canteen.
A little warmer in the afternoon is also the best time to hurry up. Everyone works as orderly as a clock. Unfortunately, the warmth of early spring has not been fully absorbed by the players, and the bleak dusk is coming. It's only a little after six o'clock in the afternoon, and the cold wind has poured into the neckline and cuffs of the players, and the energy of lunch has already been digested.
At this point, the team member Xiao Wang was carrying a square tube while fighting a cold war. The team leader saw it and said half jokingly, "well, I'll tell you a story." What should I tell you? " It is said that there is a rich man named Su Bancheng in the south of the Yangtze River, and half of Suzhou City belongs to him, but he is very rich. One day, he came to a river. There was a wooden bridge from east to west by the river, and there was a drunk on the other side of the river. They all want to cross the river ... "
At this point, he suddenly stopped talking, but everyone was refreshed. Even Xiao Wang leaned in and asked, "What happened later?"
Seeing that everyone's attention was focused and the goal was achieved, the team leader went on unhurriedly: "Later, later, one went east and the other went west. Let's go ... "
"Ha ha ..." The players all laughed, and so did Xiao Wang. Lang Lang's laughter dispelled the fatigue of the players and awakened the sleeping sunset. ...
This is the engineering team, which interprets the spirit of "four specialties" with optimism and self-confidence.
Who may ask, why is the atmosphere of the engineering company so harmonious and the profit index can be exceeded every year? I think, in the silicon industry, they gave the best answer!
(This article was made on February 201X. At that time, I came back from a business trip and went to the frozen material greenhouse site of the silicon industry company. )
Fourth, I want to fly higher-the first chimney aerial work in an engineering company
One day in early April of 20 1x, several drawings of the chimney of neutralization heating reduction furnace quietly appeared on the desk of Zhao Pingguo, the manager of the engineering company.
"18 meters high!"
"It is too high, isn't it? Our scaffolding is not that high, is it? "
"This is life-threatening, and it will be over with a little negligence!"
No wonder the workers outside are talking. This is the first time for an engineering company to undertake a high-altitude chimney project, and there will inevitably be some concerns.
Seeing this situation, Zhao Pingguo, the manager of the engineering company, held a mobilization meeting for everyone. Only two questions were discussed at the meeting: first, dare to do it? Second, can you do it? One is courage and the other is ability.
There are no problems in drawing design and material details. Obviously, we all have this ability, and the theme of the meeting soon shifted to the question of dare to do it. Prior to this, the engineering company has undertaken the colored board house project of the waste warehouse and the 6-7-meter-high painting housing management network project. Due to proper safety measures, there was no accident. This time, things are different. The height of this project is equivalent to three times that of the original project. Moreover, it is constructed in the wild, and the environment is relatively difficult.
Zhao Pingguo, the manager, saw through everyone's timidity and said earnestly, "Comrades, our engineering company has grown from a few people in the engineering class to thirty or forty people today. What does it rely on? We rely on step-by-step down-to-earth work spirit, enterprising spirit, and dedication to risk one's life and forget one's death. Yes, this 18 meter is an obstacle for us, but can our thriving engineering company be intimidated by this 18 meter? "
Finally, the meeting unanimously voted to undertake this high-altitude chimney operation project.
The project is divided into two stages, pre-production stage and on-site installation stage. Due to the meticulous drawings, the preliminary production was very smooth, and it was all completed in less than a week, but the real test for the engineering company was the on-site installation stage.
The night before the construction, the leaders of the engineering company prepared all the safety appliances, and all the safety precautions were taught to Chen Xiucai, the on-site project manager.
The next day, when everyone arrived at the scene, they were dumbfounded. On the edge of the lonely factory building, a climbing scaffold stands. The bottom is ok, but there is a slight swing at the top, and everyone looks weak.
Under the scaffolding, the project manager gave everyone another ideological mobilization, and Lu Shitou and Ding Yu stepped forward. As the first climbers, they can't wear seat belts. There is a simple reason. The existing safety belt rope is too short to move after being fastened. So they have to hang the rope on it, and the employees below will wrap the rope around their waist, so they won't fall even if they slip.
The climb began. In order to balance, the two men slowly climbed to the top of 18m, 1m, 2m and 3m from two different directions with their ropes on their backs. ...
When they reached 6 meters high, they looked back and down. The project manager looked up and squeezed out a smiling face, but his hands were all sweaty, and other employees were secretly cheering for them.
Going up is beyond the scope of the project height currently undertaken by the engineering company. Two people happen to coincide to stop, give each other a smiling face, and continue to climb.
10 m, 1 1 m ... As the height rises, the frame is also shaking slightly. The project manager's forehead was covered with sweat, and the employees began to worry.
17 meters! Two people stopped tacitly and took a deep breath. One is to have a rest, and the other is to stabilize the shelf so as to create good conditions for the final climbing work.
When the ups and downs of breathing calmed down a little, the two men climbed to the top of the tower decisively and tied the rope smoothly.
Suddenly, cheers rang out from under the scaffolding. We have set a new record for the construction height of the engineering company, and accumulated experience for future chimney projects.
The later installation work is much more convenient. The crane is hoisted at the site, and then personnel can climb the tower for installation.
After nearly a week, the project was basically completed. After reading it, the technical transformation leaders of Zhonghe repeatedly raised their thumbs and said appreciatively, "This kind of work will make you very capable."
One morning after it was completed and ready to leave, the tower had not been demolished. Chen Xiucai, the project manager, arrived ahead of time and climbed the tower personally, looking at the rising sun and the completed chimney in Ran Ran on the Gobi, filled with emotion. He took out his mobile phone and played a song "I want to fly higher": "I want a bluer sky, and I know that the kind of happiness I want is in that higher sky. I want to fly higher, fly higher ... "
Yes, the completion of this project not only marks the complete success of the first chimney aerial work of the engineering company, but also exercises the courage of employees and unites the team, and also accumulates valuable experience for the future chimney aerial work of the engineering company, laying a solid foundation for undertaking higher-level projects.
I have reason to believe that the future of our engineering company will be as the song goes-I want to fly higher!